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Finished product first. I used half a sheet of 3/4 plywood to create this table saw lathe. I will be mostly using it to round out stock and create spindles. It can be used as a tenoner and dowel maker as well. I have a free set of plans available on my website.
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I started by cutting up all the stock required for the build. I used 3/4" oak veneer plywood but any good quality plywood will work.
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I laid the base on top of both edges and marked a line 2 inches in from the edge of the base piece.
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I pre-drilled, countersunk and screwed in several 2" coarse construction grade screws through the base into the edge piece making sure to keep straight.
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I glued together the front piece of the tail stock making sure to use a square.
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After the glue was added several screws keep it together. I marked and drilled a through hole to be used to located the forstner bits for the bearing recess.
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I started by drilling out the 7/8" hole to the depth of the 3/8" bearings I bought.
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Again on the other side.
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I then drilled through with 3/4" bit to create a 1/16" shoulder that the bearing rides against and allowing the bolt to spin freely.
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Bearing fits nicely into the hole and stops at correct depth.
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I cut a piece of 3/8" threaded rod and jam nutted 4 nuts onto it to keep it locked in place. 1" of rod sticks out the front to act as a live center on the lathe.
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I then removed the threads on the live center with a file while spinning it with a drill.
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Here is how it looks with no threads. This allows the tail stock to slide easily into the work piece's hole.
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The width of the tail stock is required for smooth moment from front to back of the lathe. Everything is held together with 2" screws.
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Top piece screwed on and over hangs by 3/4" on each side.
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Another top pieces is added to increase thickness of the top piece for the latches to mount to.
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I screwed on the back piece that holds it all together when it gets cut down the center.
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Back stop gets more screws in the bottom being sure not to put any in the middle where the blade could go.
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I made up the head stock from 3 pieces of plywood glued and screwed together.
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I made up the head stock from 3 pieces of plywood glued and screwed together.
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I then marked out where the bearing should go.
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Bearing holes cut in head stock.
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I used head stock as a spacer to screw on the other edge piece.
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The edge piece gets many 2" screws to hold it in place.
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The front stock holder piece gets attached to both edges with many 2" screws while being clamped down.
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Then screwed to the base to strengthen.
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The tail stock can now move freely up and down the lathe
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I checked to make sure the tail stock lined up with the head stock.
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I bent a t-nut the opposite direction to act as a catch to stop wood spinning, even though it really doesn't need it because of how well the threaded rod grabs it.
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I then jam-nutted another 3/8" threaded rod on and added the t-nut.
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Making sure they line up.
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I added 4 toggle clamps to stop tail stock movement.
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Added the top of the head stock once everything was in working order.
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I ripped 3/4" plywood to the depth of my miter slots and then cut rabbits in each side to lock the lathe to the table saw.
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I added double sided tape to the top of the runners.
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I used the table saw rip fence to align the lathe and then stuck it to the runners.
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The runners then received many small screws to hold them in place.
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It is complete time for the first cut to get the blade up
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Drill holes in both ends of the work piece.
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Thread the head stock on and slide the tail stock in and start spinning the piece, turn on the saw and raise the blade.
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The table saw lathe cuts away material extremely fast and really only requires one pass on most things but I was being cautious for my first time here taking several shallow passes.
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After done cutting you can use the drill to keep it spinning and sand everything smooth.
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Finished work piece.
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A closer look a the table saw lathe.
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  • HOME
  • Videos / Build Articles
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  • Plans / CAD FILES
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  • Viewer Submissions
    • Viewer's Submissions - 2017
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    • Viewer's Submissions - 2020
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